Electrical wiring is critical to so many industrial, commercial, and consumer components, products, and applications. From PCBs and power supplies to vehicle electrical systems and HVAC systems, it’s vital that wires and cables are prepared and assembled correctly.
MarVac Assemblies’ wire processing capabilities, including cutting, marking, strip/retain, twisting, crimping, and terminating, minimize the risk of equipment and product failure. Learn more about the wire processing, assembly, and additional services we offer.
Wire Processing Capabilities
We specialize in high-quality insulated wiring and wire harness products with solid or stranded wire and gauges ranging from 2 AWG to 24 AWG. All processes comply with Restriction of Hazardous Substances (RoHS) standards, and can meet or exceed WHMA/IPC-A-620.
We provide standard and custom wire products for applications such as printed circuit boards, electrical systems, power supplies, welders, vehicles, refrigerators, lights, and more. Choose MarVac for complete wire and wire harnessing services to simplify your supply chain.
Wire Processing: Crimping, Cutting, Stripping, and More!
We provide comprehensive wire processing services, including:
- Heat shrinking and cutting wires to length by machine
- Stripping and retaining
- Hot stamped or inkjet printed markings
- Wire twisting
- Wire crimping
- Ultrasonic welding to conjoin wires for complex wire harnesses
- Solid or stranded wire twisting for gauges 14 AWG-24 AWG
- Terminating wire ends
Our wire processing services are available for PVC, rubber, silicone, and Teflon wiring materials.
Wire Processing: Cutting Tubing/Sleeving-PVC
Develop longer-lasting wire harnesses with tubing and sleeve options cut to size and finished for your wiring products. We use advanced cutting machines, inspection processes, and electrostatic discharge tests to assess the safety and performance of finished products. The following tubing materials are available:
- Corrugated loom
- Fiberglass
- Shrink
- Teflon
- PVC
- Rubber
- Silicone
Soldering Capabilities
Our soldering services ensure accurate and reliable assembly and product performance. Capabilities include:
- Board Soldering (Through-Hole)
- Component Soldering
- ESD Safe Options
- Lead Tinning
- Lead to Component Soldering
Additional Wire Processing Services Provided
MarVac offers additional wiring services to simplify and improve your supply chain. We provide in-house inspection, kitting, testing, and packaging options so you can quickly send your products from manufacturing centers to distribution centers, end users, or retailers with fewer processing steps in between.
Inspection
Know that your wiring and wire harnesses meet your requirements and applicable industry standards with our thorough in-process testing, electrostatic discharge testing, continuity testing, and final inspections.
Kitting
Kitting services are available. Our team will gather your OEM electronic hardware components and sub-assemblies into a pre-packaged kit for distribution or task-specific use at the point of need. Kitting helps to ensure end users have all of the components they need together in one place, including single- or multi-kit packs.
Product Packaging
MarVac offers a range of packaging options with materials we provide, such as:
- Cardboard
- Clamshell Packaging
- Flexible Packaging
- Foam Packaging
- Lidded Trays
- Packets
- Pouches
- Vacuum Sealing Services
Product Repackaging
We also provide repackaging services with your OEM-provided packaging.
Testing
Testing and documentation services are available to meet Hi-Pot (i.e., high potential), RoHS, and UL requirements. Along with in-process testing, we test every wire harness product for safety.
Wire Processing Applications
We serve manufacturers in consumer, commercial, and industrial markets with wiring components and wire harnesses of all types. Some of the most common applications include, but are not limited to:
- Agricultural Equipment Electrical Systems
- All Terrain Vehicle (ATV) Electrical Systems
- Appliance Electrical Systems
- Electrical System Assemblies
- Electrical Systems for Batteries
- Electrical Systems for Engines
- Gauges
- Heaters
- Lighting Fixtures
- Mechanisms for Electrical Systems
- Motors
- Off-Road Vehicle Battery Systems
- Power Tool Electrical Systems
- Refrigeration Equipment
- Welding Power Supplies
Wire Processing Target Industries
Our target industries are food and beverage processing and manufacturing, non-automotive transportation, and general industrial organizations.
Food and Beverage Service
We offer wiring products and harnesses designed for the extreme conditions of industrial and commercial kitchens, from beverage dispensing and refrigeration units to cooking tools and equipment.
Non-Automotive Transportation
We construct and test wiring harnesses for commercial and heavy-duty equipment such as construction vehicles, snow plows, timber machinery, lifting equipment, industrial material handling equipment, and more.
General Industrial
Our wire processing and other services support industrial electronic components, including power supplies, power equipment, hoists, cranes, generators, and other heavy-duty equipment.
Wire Processing From MarVac Assemblies
Choose MarVac for all of your high-quality wire and wire harness needs. In addition to comprehensive wire processing, our capabilities include mechanical sub-assembly, wire harness and cable assembly, box builds, inventory management, and fulfillment.
Our team is committed to safety with high potential testing, meeting UL and ESD SAFE requirements, and RoHS compliance. We are also ISO 9001:2015 and WHMA/IPC A620 certified.
Contact us today to learn more about our capabilities or request a quote to start your order.