Military-Grade Box Build Assembly
When you require high-quality, fully integrated box build assemblies that will comply with military standards, partnering with MarVac gives you access to one-stop-shop assembly solutions. As your single service provider, we’ll help you maximize quality and efficiency, streamline procurement and your supply chain, and reduce costs.
Our electronic assemblies are well-suited to such military applications as:
Communications equipment for ensuring reliable communications between systems, units, and military bases
Signal and power distribution equipment for securely managing power for military applications
Military vehicles for tactical and combat applications in support of defense programs like Oshkosh Defense and DRS
Control, command, and defense system enclosures for protecting electronic components in field or battlefield operations
Military Electronic Cable Assembly Manufacturers
The military relies on wiring and electronics solutions for its equipment that can withstand rugged environments and rough use. Military cables must be durable and perform reliably without experiencing interference. At MarVac, our talented team has the expertise and necessary resources to custom-engineer, manufacture, and test cable assemblies tailored to the needs of myriad military projects.
Key Features of Our Military Cables
We’ll work with you to develop and fabricate military cable solutions that offer:
Electromagnetic interference (EMI) and radio frequency interference (RFI) shielding to safeguard electronics from experiencing signal interference
Ruggedized designs with good thermal resistance to maintain integrity and functionality even under harsh environmental conditions or extreme temperatures
Customizable lengths and connector options based on your specific application requirements
Related Reading:
Learn about military electronic components from Marsh Electronics.
Component Preparation for Military Systems
Military parts and products demand careful preparation to achieve quality and military compliance. MarVac carries out precision cutting, stripping, crimping, and related services to comply with the necessary qualifications for defense-grade components. Our team ensures that all of our products for military and defense clients adhere to MIL-SPEC and IPC/WHMA-A-620 standards.
Our Capabilities
Careful component preparation is vitally important to seamless military and defense system and equipment integration. MarVac’s extensive preparation capabilities include:
Wire processing and labeling for optimal identification accuracy
Terminal and connector crimping to ensure highly dependable, secure connections
Soldering and heat shrinking to enhance part durability
Automated testing and inspections to confirm MIL-SPEC compliance
Military Electronics Assembly Capabilities
| Capability | Application | Compliance |
|---|---|---|
| Box Builds | Command and control systems, vehicle enclosures | MIL-STD-810, IPC-620 |
| Custom Cables | Tactical communication, power distribution | MIL-DTL-38999, MIL-STD-461 |
| Component Prep | Wiring harnesses, signal routing | IPC/WHMA-A-620 |
| Soldering and Crimping | Ruggedized connections for military use | J-STD-001, MIL-SPEC |
| Testing and Inspection | Quality control for mission-critical systems | ISO 9001:2015, MIL-STD-202 |
Why Choose MarVac for Military Electronics Assembly?
- Trusted by defense contractors: We are a reputable, experienced provider of military electronics assemblies, supporting DRS, Oshkosh Defense, and various other military suppliers.
- Compliant with industry standards: Marvac maintains full compliance with IPC and MIL-SPEC standards to deliver components of superior quality, durability, and performance.
- Custom military solutions: We tailor our designs to meet the demands of defense vehicle electronics applications and more.
- End-to-end manufacturing support: We provide guidance every step of the way, from prototyping and replicability assessments to full-scale production and assembly, according to your exact specifications.
Contact MarVac Today to Learn More About Our Military Electronics Assembly Capabilities
For more than 90 years, our family of companies has assisted diverse clients working with electronics assemblies across the North Central United States. Our expert team delivers innovative, comprehensive solutions supported by quality materials and service offerings to meet the mission-critical demands of the military sector. We build our high-performance assemblies to excel in demanding applications and harsh environments while complying with strict industry and quality control standards.
Our vast range of capabilities and value-added services includes, but is not limited to:
- Box build assembly
- Electronic component assembly
- Custom wire harness and cable assembly
- Mechanical sub-assembly
- Wire processing
- Soldering
- Contract kitting, packaging, and fulfillment
- Vendor-managed inventory
Contact us today to learn more about MarVac Assemblies and discover why industry-leading defense contractors trust us to deliver reliable, high-performance military electronic assemblies.


